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interests / rec.motorcycles.harley / Re: Windshield cutting

SubjectAuthor
* Windshield cuttingSticks
+- Re: Windshield cuttingSnag
`* Re: Windshield cuttingPhil Boutros
 `* Re: Windshield cuttingsticks
  `- Re: Windshield cuttingPhil Boutros

1
Windshield cutting

<s5fr0h$ptm$1@dont-email.me>

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https://www.novabbs.com/interests/article-flat.php?id=61&group=rec.motorcycles.harley#61

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From: Wolverin...@charter.net (Sticks)
Newsgroups: rec.motorcycles.harley
Subject: Windshield cutting
Date: Sat, 17 Apr 2021 18:29:23 -0500
Organization: A noiseless patient Spider
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 by: Sticks - Sat, 17 Apr 2021 23:29 UTC

Fill 'em up on me barkeep.

I'm planning on cutting my stock Ultra windshield down about 1.5" I've
watched several videos of guys doing this and am wondering what I'm
missing. Of the videos of guys who cut HD windshields like the ones on
the Ultra, I just don't understand why they all cut them from the top?
I can understand it on some of those sport bikes that have irregular
lines at the bottom of the shield. But if you cut the top, you have to
get that perfect curve, then do all the sanding and polishing at the cut
to make it acceptable looking. I didn't see one video of anyone cutting
one from the bottom. I get the part about using the bikes mounts to
hold the piece for the cutting, but am pretty sure I can secure it
enough with a little help from the ol' lady. If you cut the bottom
instead of the top, you've got the established curve, and don't have to
worry too much about cleaning up the edge that goes into the fairing.
Am I missing something?

sticks

Re: Windshield cutting

<s5fvsl$hed$1@dont-email.me>

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https://www.novabbs.com/interests/article-flat.php?id=62&group=rec.motorcycles.harley#62

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From: Snag_...@msn.com (Snag)
Newsgroups: rec.motorcycles.harley
Subject: Re: Windshield cutting
Date: Sat, 17 Apr 2021 19:52:38 -0500
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 by: Snag - Sun, 18 Apr 2021 00:52 UTC

On 4/17/2021 6:29 PM, Sticks wrote:
> Fill 'em up on me barkeep.
>
> I'm planning on cutting my stock Ultra windshield down about 1.5"  I've
> watched several videos of guys doing this and am wondering what I'm
> missing.  Of the videos of guys who cut HD windshields like the ones on
> the Ultra, I just don't understand why they all cut them from the top? I
> can understand it on some of those sport bikes that have irregular lines
> at the bottom of the shield.  But if you cut the top, you have to get
> that perfect curve, then do all the sanding and polishing at the cut to
> make it acceptable looking.  I didn't see one video of anyone cutting
> one from the bottom.  I get the part about using the bikes mounts to
> hold the piece for the cutting, but am pretty sure I can secure it
> enough with a little help from the ol' lady.  If you cut the bottom
> instead of the top, you've got the established curve, and don't have to
> worry too much about cleaning up the edge that goes into the fairing. Am
> I missing something?
>
> sticks

How far up the shield does the curve start ? If you cut the bottom
you might narrow it enough that it either won't fit properly or it'll
just look weird . I usually use a bandsaw with a fine blade , use
masking tape on the saw table to prevent scratches . I tried using tape
on the windshield once , it peeled the coating off that reduces
scratching .
--
Snag
In 1775, the British demanded we give them our guns.
We shot them

Re: Windshield cutting

<slrns7ruc5.13kq7.philb@ah61.is-a-geek.com>

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From: phi...@philb.ca (Phil Boutros)
Newsgroups: rec.motorcycles.harley
Subject: Re: Windshield cutting
Date: Mon, 19 Apr 2021 21:43:34 -0000 (UTC)
Organization: A noiseless patient Spider
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 by: Phil Boutros - Mon, 19 Apr 2021 21:43 UTC

Sticks <Wolverine01@charter.net> wrote:
> Fill 'em up on me barkeep.
>
> I'm planning on cutting my stock Ultra windshield down about 1.5" I've
> watched several videos of guys doing this and am wondering what I'm
> missing. Of the videos of guys who cut HD windshields like the ones on
> the Ultra, I just don't understand why they all cut them from the top?
<snip>

Er...Unless they changed the way they mount the windshield on
Ultras in the last 15 years or so since I got out of the bizz, the
bottom has the notches/holes cut so the fasteners can fit through. If
you remove that, then you have to cut new ones, which would suck.

Phil
--
AH#61 Wolf#14 BS#89 bus#1 CCB#1 SENS KOTC#4
philb@philb.ca http://philb.ca

Re: Windshield cutting

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From: wolverin...@charter.net (sticks)
Newsgroups: rec.motorcycles.harley
Subject: Re: Windshield cutting
Date: Wed, 21 Apr 2021 15:20:09 -0500
Organization: A noiseless patient Spider
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 by: sticks - Wed, 21 Apr 2021 20:20 UTC

On 4/19/2021 4:43 PM, Phil Boutros wrote:
> Sticks <Wolverine01@charter.net> wrote:
>> Fill 'em up on me barkeep.
>>
>> I'm planning on cutting my stock Ultra windshield down about 1.5" I've
>> watched several videos of guys doing this and am wondering what I'm
>> missing. Of the videos of guys who cut HD windshields like the ones on
>> the Ultra, I just don't understand why they all cut them from the top?
> <snip>
>
> Er...Unless they changed the way they mount the windshield on
> Ultras in the last 15 years or so since I got out of the bizz, the
> bottom has the notches/holes cut so the fasteners can fit through. If
> you remove that, then you have to cut new ones, which would suck.
>
>
> Phil
>

Yeah, you hit the part I missed. I wasn't expecting the complicated
tabs, and even the design for the hole cut. I was expecting to just
drill a hole. I see now why people choose to cut the top, and Snag had
the right idea in using a bandsaw to make the slice if you were going to
do that. I gave mine away and forgot all about it.
I decided to just go buy what they claim is the 10". It actually lowers
it a full 3 inches from the original, almost twice what I was going to
do. You can get replacements from places other than HD, but I just
wanted to get it done and paid around $152 for theirs. I saw others for
well under $50. Don't know what the quality would be like.

Thanks for the help. Have one on me.

sticks

Re: Windshield cutting

<slrns8enq6.21de8.philb@ah61.is-a-geek.com>

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From: phi...@philb.ca (Phil Boutros)
Newsgroups: rec.motorcycles.harley
Subject: Re: Windshield cutting
Date: Tue, 27 Apr 2021 00:48:06 -0000 (UTC)
Organization: A noiseless patient Spider
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 by: Phil Boutros - Tue, 27 Apr 2021 00:48 UTC

sticks <wolverine01@charter.net> wrote:
>
> Yeah, you hit the part I missed. I wasn't expecting the complicated
> tabs, and even the design for the hole cut. I was expecting to just
> drill a hole. I see now why people choose to cut the top, and Snag had
> the right idea in using a bandsaw to make the slice if you were going to
> do that.

Yeah, if you do decide to cut it, many people without bandsaws use
a jigsaw. Just use a very fine blade, make sure you tape it and mark
your curve first, etc...

Phil
--
AH#61 Wolf#14 BS#89 bus#1 CCB#1 SENS KOTC#4
philb@philb.ca http://philb.ca

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