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tech / rec.crafts.metalworking / Re: Cornish beam engines - understand continued use

SubjectAuthor
* Cornish beam engines - understand continued useRichard Smith
+* Re: Cornish beam engines - understand continued useJim Wilkins
|`- Re: Cornish beam engines - understand continued useRichard Smith
+- Re: Cornish beam engines - understand continued useJim Wilkins
+* Re: Cornish beam engines - understand continued useBob La Londe
|`* Re: Cornish beam engines - understand continued useRichard Smith
| `* Re: Cornish beam engines - understand continued useJim Wilkins
|  +* Re: Cornish beam engines - understand continued useRichard Smith
|  |`- Re: Cornish beam engines - understand continued useJim Wilkins
|  `* Re: Cornish beam engines - understand continued useRichard Smith
|   +- Re: Cornish beam engines - understand continued useRichard Smith
|   `* Re: Cornish beam engines - understand continued useJim Wilkins
|    `* Re: Cornish beam engines - understand continued useRichard Smith
|     `* Re: Cornish beam engines - understand continued useJim Wilkins
|      +* Re: Cornish beam engines - understand continued useDavid Billington
|      |`* Re: Cornish beam engines - understand continued useJim Wilkins
|      | `* Re: Cornish beam engines - understand continued useRichard Smith
|      |  `* Re: Cornish beam engines - understand continued useJim Wilkins
|      |   `* Re: Cornish beam engines - understand continued useJim Wilkins
|      |    +- Re: Cornish beam engines - understand continued useRichard Smith
|      |    `* Re: Cornish beam engines - understand continued useRichard Smith
|      |     `- Re: Cornish beam engines - understand continued useJim Wilkins
|      `* Re: Cornish beam engines - understand continued useRichard Smith
|       `* Re: Cornish beam engines - understand continued useLeon Fisk
|        +* Re: Cornish beam engines - understand continued useRichard Smith
|        |`- Re: Cornish beam engines - understand continued useLeon Fisk
|        `- Re: Cornish beam engines - understand continued useJim Wilkins
`* Re: Cornish beam engines - understand continued useRichard Smith
 `* Re: Cornish beam engines - understand continued useJim Wilkins
  `* Re: Cornish beam engines - understand continued useRichard Smith
   `* Re: Cornish beam engines - understand continued useJim Wilkins
    `* Re: Cornish beam engines - understand continued useRichard Smith
     `* Re: Cornish beam engines - understand continued useJim Wilkins
      +* Re: Cornish beam engines - understand continued useJohn B.
      |`- Re: Cornish beam engines - understand continued useJim Wilkins
      +- Re: Cornish beam engines - understand continued useRichard Smith
      `* Re: Cornish beam engines - understand continued useRichard Smith
       `- Re: Cornish beam engines - understand continued useJim Wilkins

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Re: Cornish beam engines - understand continued use

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From: muratla...@gmail.com (Jim Wilkins)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Thu, 20 Jan 2022 17:44:05 -0500
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 by: Jim Wilkins - Thu, 20 Jan 2022 22:44 UTC

"Richard Smith" wrote in message news:ly1r12p0j0.fsf@void.com...

"Jim Wilkins" <muratlanne@gmail.com> writes:

> ... while the Mustang could stay
> up for eight and protect the bombers to Berlin, Prague or
> Vienna. German fighters also had relatively little endurance.

Total digression, but...

Are you able to explain?
A Mustang over eg. Berlin has to have enough fuel to get home -
several hours flying. Yes it's emptied its drop-tanks, but its wing
tanks are full to the brim (?)
I meets the then Luftwaffe planes which are on a splash-and-dash.
How come the Mustangs prevailed?
Is it that they only had to "tie-down" (fully occupy) the German
fighters? Leaving the bombers to do their work?

---------------------

During the Luftwaffe debates on rec.aviation.military I concentrated on
technology and left tactics and organization to British expert Keith
Willshaw. He's still active in the group and may know something about
welding.
keithwillshaw@gmail.com

Re: Cornish beam engines - understand continued use

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From: muratla...@gmail.com (Jim Wilkins)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Thu, 20 Jan 2022 17:51:28 -0500
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 by: Jim Wilkins - Thu, 20 Jan 2022 22:51 UTC

"Leon Fisk" wrote in message news:ssbu7q$41i$1@dont-email.me...

If you haven't found them yet... you should check out the Shay
Locomotives ;-)

https://en.wikipedia.org/wiki/Shay_locomotive

-------------------------

We have one locally:
https://www.shaylocomotives.com/data/factsheet/sn-3066.htm
Maximum Safe Speed: 17.2

Re: Cornish beam engines - understand continued use

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From: nul...@void.com (Richard Smith)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Sun, 06 Feb 2022 10:23:16 +0000
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 by: Richard Smith - Sun, 6 Feb 2022 10:23 UTC

for what it's worth - the "duty" as keenly measured in Cornwall (UK)
from 1800-ish to 1910-ish
ft-lb of work done per bushel of coal (either 94lb or 100lb of coal -
not "got to the bottom of that").

How is the work done measured or estimated for a pumping engine
keeping a mine clear of water?
I found the answer in
On the Steam Engine In Cornwall
Thomas Lean
1839
(reprint from the late 1960's)

I've previously calculated
for a "duty" of 100million
10.6% thermal efficiency if 94lb of coal per bushel
10.0% thermal efficiency if 100lb of coal per bushel

The work done is a close estimate.
They know the diameter and stroke of the water pumps.
(there's a "lift" over several stages from a mine 100's of metres deep
- but water being an incompressible fluid it follows (and is the case
that (?)) each pump in the rising sequence has the same diameter, and
the stroke certainly is the same, given all pumps are driven by the
same pump-rod)
So the volume per stroke can be calculated.
There is the critism that there may (will be to some extent) leakage
past the piston, valves, etc.
However, there is good reason for that to be kept minimal.
The mine owner doesn't want to pay for coal whose water pumped leaks
back to the bottom of the mine.
The owners probably also want to know "duty" as accurately as possible
to make good business decisions - about the mine at that moment and
future equipment acquisitions.
So for a combination of reasons, it is "a good bet" to use the swept
volume of the pump(s).
There was then no good way to measure the rate of water (cu-ft per
hour, or whatever) going into the adit from the pump shaft,
anticipating that thought / query.
So yes, there we have it.

But that 10.6% / 10.0% efficiency - that's the efficiency all the way
from coal going into the boiler at the start of the "pumping process"
to water spilling into the adit at the end of the "pumping process".
It's "the big number overall number which counts". Impressive.

Regards,
Rich Smith

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From: muratla...@gmail.com (Jim Wilkins)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Sun, 6 Feb 2022 11:39:49 -0500
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 by: Jim Wilkins - Sun, 6 Feb 2022 16:39 UTC

"Richard Smith" wrote in message news:ly5yps5m5n.fsf@void.com...

There was then no good way to measure the rate of water (cu-ft per
hour, or whatever) going into the adit from the pump shaft,
anticipating that thought / query.
So yes, there we have it.

-----------------------
For those who don't know, an Adit is the opposite of an Exit.

If you care enough the flow rate can be measured by timing the filling of a
measured volume, perhaps the cistern that stores water for the steam engine
boiler. The answer can be as accurate as your timepiece, which can be
calibrated within a few seconds per day by determining the local noon
(maximum sun height) with a sextant and pan of water.

If you care. Also, how wet is that bushel of coal? As a chemist I would
weigh it, bake it dry and weigh it again, then subtract the weight of the
ash and clinker afterwards. Those measurements could be done on samples of
new coal deliveries, without measuring the water flow.

Thanks to clock and instrument makers length could be measured quite
accurately by 1800, we still use the original 1793 French definition of the
metre as one ten-millionth of the distance from the equator to the north
pole, as registered by marks on a bar, or currently by wavelengths of light.
The result was and still is wrong by 0.2mm or two standard hair's widths.

France qualified to set the world standard because they previously had the
worst measurement system in Europe, nearly every town was different.
https://www.mysciencework.com/omniscience/measuring-the-meter-an-error-that-changed-the-world

Accurate measurement has always been a limitation on the advance of science.
Experimental uncertainty permitted incorrect alternate explanations like the
Sun revolving around the Earth, earth, air, fire and water being the four
elements, and the Caloric theory of heat as a physical substance. Without
accurate measurement the correct answer was just one of many possibilities.
Einstein's Relativity was only a conjecture until measurements of star
position displacements during an eclipse confirmed it.
https://earthsky.org/human-world/may-29-1919-solar-eclipse-einstein-relativity/

https://www.vox.com/science-and-health/2018/11/14/18072368/kilogram-kibble-redefine-weight-science
jsw

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From: nul...@void.com (Richard Smith)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Mon, 07 Feb 2022 05:28:57 +0000
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 by: Richard Smith - Mon, 7 Feb 2022 05:28 UTC

"Jim Wilkins" <muratlanne@gmail.com> writes:

> "Richard Smith" wrote in message news:ly5yps5m5n.fsf@void.com...
>
> ...
>
> -----------------------
> ...
>
> If you care enough the flow rate can be measured by timing the filling
> of a measured volume, perhaps the cistern that stores water for the
> steam engine boiler. ...
>
> ...

The water from the mines was is too full of minerals to be much use.
It apparently welled-up at quite high temperatures in the 30's or 40's
Celsius in the deeper mines. One observation revived now is that the
mine water could have a lot of lithium in it - and effort is being
made to "mine" lithium with boreholes.
That added to the reason it discharged down the adit, rather than
being brought to surface. I'm finding many mine depths being "below
adit" rather than "below surface".

For the mining, leats were constructed to bring water.
Devon and Cornwall are very green - for good reason - it rains
frequently.
For the boilers and condensers yes, but also for the mineral dressing.
Apparently where there was a shortage of water and they had to bring
mine water to the surface and use that, boilers only lasted a couple
of years, or something like that.

Re: Cornish beam engines - understand continued use

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From: muratla...@gmail.com (Jim Wilkins)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
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 by: Jim Wilkins - Mon, 7 Feb 2022 14:16 UTC

"Richard Smith" wrote in message news:lya6f35jom.fsf@void.com...

"Jim Wilkins" <muratlanne@gmail.com> writes:

> "Richard Smith" wrote in message news:ly5yps5m5n.fsf@void.com...
>
> ...
>
> -----------------------
> ...
>
> If you care enough the flow rate can be measured by timing the filling
> of a measured volume, perhaps the cistern that stores water for the
> steam engine boiler. ...
>
> ...

The water from the mines was is too full of minerals to be much use...

---------------------

It was technically possible for them to measure flow rate though probably
not worth the effort if the results wouldn't lead to cost-effective
improvements.
https://proteusind.com/history-of-flow-meters/
"Due to the limitations of technology and economy up to and during the
1950s, only Orifice plate flow meters were being used in all industries,
including the rotate flow and pilot tube."

Ancient Roman water meters weren't much different. They installed bronze
flow restriction tubes and billed according to their size.

I found some of these second-hand to measure and improve the draft of my
wood stove chimney and the air pressure drop (heat transfer rate) through a
transistor heatsink.
https://www.terrauniversal.com/differential-pressure-gauge-magnehelic-uninstalled-2625-09.html

The result of my measurements and improvements is burning less than half as
much firewood as others with similar houses. They were built with electric
heat and though well insulated are difficult and expensive to retrofit with
anything beyond a single wood or gas stove in the cellar, so I have a fuel
problem similar to Cornwall's. At least I have a 240V 200A electric service
able to support any welding or plasma cutting I could want, and a neighbor
with undeveloped (hilly) land who let me cut dead trees.

Re: Cornish beam engines - understand continued use

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From: nul...@void.com (Richard Smith)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Mon, 07 Feb 2022 21:24:46 +0000
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 by: Richard Smith - Mon, 7 Feb 2022 21:24 UTC

"Jim Wilkins" <muratlanne@gmail.com> writes:

> "Richard Smith" wrote in message news:lya6f35jom.fsf@void.com...
>
> "Jim Wilkins" <muratlanne@gmail.com> writes:
>
>> "Richard Smith" wrote in message news:ly5yps5m5n.fsf@void.com...
>>
>> ...
>>
>> -----------------------
>> ...
>>
>> If you care enough the flow rate can be measured by timing the filling
>> of a measured volume, perhaps the cistern that stores water for the
>> steam engine boiler. ...
>>
>> ...
>
> The water from the mines was is too full of minerals to be much use...
>
> ---------------------
>
> It was technically possible for them to measure flow rate though
> probably not worth the effort if the results wouldn't lead to
> cost-effective improvements.
> https://proteusind.com/history-of-flow-meters/
> ...

"Not worth the effort" is surely the answer.
The pump's swept-volume (piston-area x stroke) will give a very
accurate estimate of water volume pumped.
Measuring water flow directly - at each mine you'd have to get down to
the adit carrying your equipment down a small twisting shaft then have
some space to deploy it - big "ask".
The readings would have to be the same for the same water-flow at
each mine - so whatever direct measurement you use would have to be
very consistent.
Rich Smith

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From: muratla...@gmail.com (Jim Wilkins)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Mon, 7 Feb 2022 18:44:14 -0500
Organization: A noiseless patient Spider
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 by: Jim Wilkins - Mon, 7 Feb 2022 23:44 UTC

"Richard Smith" wrote in message news:ly4k5ae5ep.fsf@void.com...

"Jim Wilkins" <muratlanne@gmail.com> writes:

"Not worth the effort" is surely the answer.
The pump's swept-volume (piston-area x stroke) will give a very
accurate estimate of water volume pumped.
Measuring water flow directly - at each mine you'd have to get down to
the adit carrying your equipment down a small twisting shaft then have
some space to deploy it - big "ask".
The readings would have to be the same for the same water-flow at
each mine - so whatever direct measurement you use would have to be
very consistent.
Rich Smith

-----------------

Accurate measurement wasn't a priority until recently. Consider that the
steam engine had been in use for 150 years before someone bothered to invent
the boiler pressure gauge. Previously stokers shoveled in coal until the
weighted safety valve opened.

When I was a kid learning to use a lathe the size measurement tool was still
friction calipers, set by eye to a wooden ruler.

Re: Cornish beam engines - understand continued use

<4dd30h5o2rnrt3jc9vhvj4d4p8t0nk8fg6@4ax.com>

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From: slocom...@gmail.com (John B.)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Tue, 08 Feb 2022 07:16:52 +0700
Organization: A noiseless patient Spider
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 by: John B. - Tue, 8 Feb 2022 00:16 UTC

On Mon, 7 Feb 2022 18:44:14 -0500, "Jim Wilkins"
<muratlanne@gmail.com> wrote:

>"Richard Smith" wrote in message news:ly4k5ae5ep.fsf@void.com...
>
>"Jim Wilkins" <muratlanne@gmail.com> writes:
>
>"Not worth the effort" is surely the answer.
>The pump's swept-volume (piston-area x stroke) will give a very
>accurate estimate of water volume pumped.
>Measuring water flow directly - at each mine you'd have to get down to
>the adit carrying your equipment down a small twisting shaft then have
>some space to deploy it - big "ask".
>The readings would have to be the same for the same water-flow at
>each mine - so whatever direct measurement you use would have to be
>very consistent.
>Rich Smith
>
>-----------------
>
>Accurate measurement wasn't a priority until recently. Consider that the
>steam engine had been in use for 150 years before someone bothered to invent
>the boiler pressure gauge. Previously stokers shoveled in coal until the
>weighted safety valve opened.
>
>When I was a kid learning to use a lathe the size measurement tool was still
>friction calipers, set by eye to a wooden ruler.

Gee, you must be a really old geezer as, I read, the first hand held
micrometer dates back to about 1848
https://www.alliancecalibration.com/blog/history-of-the-micrometer
(:-)
--
Cheers,

John B.

Re: Cornish beam engines - understand continued use

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From: nul...@void.com (Richard Smith)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Tue, 08 Feb 2022 06:25:29 +0000
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 by: Richard Smith - Tue, 8 Feb 2022 06:25 UTC

"Jim Wilkins" <muratlanne@gmail.com> writes:

> "Richard Smith" wrote in message news:ly4k5ae5ep.fsf@void.com...
>
> "Jim Wilkins" <muratlanne@gmail.com> writes:
>
> ...
>
> Accurate measurement wasn't a priority until recently. Consider that
> the steam engine had been in use for 150 years before someone bothered
> to invent the boiler pressure gauge. Previously stokers shoveled in
> coal until the weighted safety valve opened.

Reading

Historic Steam Boiler Explosions
by Alan McEwen (Author)
Sledgehammer Engineering Press Limited
(Mr McEwen is the friend of a friend)

(title sounds gruesome and in many ways it is, but the insights are
notable)

in Boulton&Watt's day, with boiler pressures around 5psi (1/3Bar), the
pressure was retained and limited by a water-column of a few feet
(very few metres) tall.
Over-pressure, and you'd "blow" water and steam into the header tank.

Re: Cornish beam engines - understand continued use

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From: nul...@void.com (Richard Smith)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Tue, 08 Feb 2022 06:26:21 +0000
Organization: Aioe.org NNTP Server
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 by: Richard Smith - Tue, 8 Feb 2022 06:26 UTC

"Jim Wilkins" <muratlanne@gmail.com> writes:

> ...
>
> When I was a kid learning to use a lathe the size measurement tool was
> still friction calipers, set by eye to a wooden ruler.

Sounds quite a pragmatic start!

Re: Cornish beam engines - understand continued use

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From: muratla...@gmail.com (Jim Wilkins)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Tue, 8 Feb 2022 07:01:15 -0500
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 by: Jim Wilkins - Tue, 8 Feb 2022 12:01 UTC

"John B." wrote in message
news:4dd30h5o2rnrt3jc9vhvj4d4p8t0nk8fg6@4ax.com...

On Mon, 7 Feb 2022 18:44:14 -0500, "Jim Wilkins"
<muratlanne@gmail.com> wrote:

>"Richard Smith" wrote in message news:ly4k5ae5ep.fsf@void.com...
>
>"Jim Wilkins" <muratlanne@gmail.com> writes:
>
>"Not worth the effort" is surely the answer.
>The pump's swept-volume (piston-area x stroke) will give a very
>accurate estimate of water volume pumped.
>Measuring water flow directly - at each mine you'd have to get down to
>the adit carrying your equipment down a small twisting shaft then have
>some space to deploy it - big "ask".
>The readings would have to be the same for the same water-flow at
>each mine - so whatever direct measurement you use would have to be
>very consistent.
>Rich Smith
>
>-----------------
>
>Accurate measurement wasn't a priority until recently. Consider that the
>steam engine had been in use for 150 years before someone bothered to
>invent
>the boiler pressure gauge. Previously stokers shoveled in coal until the
>weighted safety valve opened.
>
>When I was a kid learning to use a lathe the size measurement tool was
>still
>friction calipers, set by eye to a wooden ruler.

Gee, you must be a really old geezer as, I read, the first hand held
micrometer dates back to about 1848
https://www.alliancecalibration.com/blog/history-of-the-micrometer
(:-)
--
Cheers,

John B.
----------------------------

Verniers date from 1631.

https://en.wikipedia.org/wiki/Pierre_Vernier

Over 100 years later Watt used the thickness of an old shilling to quantify
a measurement.

Wood lathe work still uses ancient measuring tools:
https://www.woodturnerscatalog.com/t/86/Calipers

Re: Cornish beam engines - understand continued use

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From: muratla...@gmail.com (Jim Wilkins)
Newsgroups: rec.crafts.metalworking
Subject: Re: Cornish beam engines - understand continued use
Date: Tue, 8 Feb 2022 07:42:33 -0500
Organization: A noiseless patient Spider
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 by: Jim Wilkins - Tue, 8 Feb 2022 12:42 UTC

"Richard Smith" wrote in message news:lytud9yiuq.fsf@void.com...

"Jim Wilkins" <muratlanne@gmail.com> writes:

> ...
>
> When I was a kid learning to use a lathe the size measurement tool was
> still friction calipers, set by eye to a wooden ruler.

Sounds quite a pragmatic start!

-------------------------

Our Jr High (age 13-14) shop teacher was a retired Swedish cabinet maker who
first taught us the old skills like sharpening saws with files and squaring
cuts with a plane and try square before introducing us to newer methods. My
friends and I were ambitious and competitive enough to try to outdo each
other so we learned quite well.

I still use what I learned to make press-fit joints in timber framed
woodsheds at the back end of my property, beyond the reach of electricity,
and have even used them for hand fitting parts in electronic equipment,
including a prototype of the Segway balance sensor.

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